Hyundai Elantra

since 2000-2004 of release

Repair and car operation



Elantr's Hyundai
+ Petrol engines 1,6, 1,8 and 2,0 of l
+ Diesel engine of 2,0 l
+ greasing System
+ cooling System
+ Fuel system
+ Monitoring systems and decrease in toxicity of the fulfilled gases
+ ignition System
+ System of preliminary heating of the diesel engine
+ Coupling
+ Mechanical transmission
+ Automatic transmission
+ Power shafts, forward and back axes
+ Suspension bracket
+ Steering
+ Brake system
+ Body
+ air Central air
+ Electric equipment
Electric circuits



Petrol engines 1,6, 1,8 and 2,0 of l

Specifications of petrol engines

Specifications of petrol engines 1,8 and 2,0 of l

General data

Data
Value
Number of cylinders
4
Diameter of the cylinder (2,0/1,8 l), mm
82
Piston stroke, mm
  • 2,0 l
93,5
  • 1,8 l
85
Working volume, cm3
  • 2,0 l
1975
  • 1,8 l
1795
Extent of compression (2,0/1,8 l)
10,1
Operating procedure of cylinders (2,0/1,8 l)
1342

Specifications

Name
Nominal rates
Gazoraspredeleniye phases (except CVVT)
inlet valve
  • opening (to VMT),
9
  • closing (after NMT),
43
final valve
  • opening (to VMT),
50
  • closing (after NMT),
6
Phases of a gazoraspredeleniye (CVVT)
inlet valve
  • opening (to VMT),
11
  • closing (after NMT),
59
final valve
  • opening (to VMT),
42
  • closing (after NMT),
6
Block of cylinders
Diameter of the cylinder, mm
82,0082,03
Deviation from a form of a circle and a konusnost of the cylinder, mm
less than 0,01
Gap between the piston and the cylinder, mm
0,020,04
Piston
Diameter of the piston, mm
81,9782,00
The repair sizes of pistons increased by mm
0,25, 0,5, 0,75 and 1,0
Piston rings
Lateral gap of piston rings, mm

ring No. 1

0,040,08

ring No. 2

0,0030,07
Gap in locks of piston rings, mm

ring No. 1

0,230,38

ring No. 2

  • 2,0 l
0,330,48
  • 1,8 l
0,450,60
maslosjemny ring
0,200,60
The repair sizes increased by mm
0,25, 0,5, 0,75 and 1,0
Rod
Bend of a rod, mm on 100 mm of length
0,05
Torsion of a rod, mm on 100 mm of length
0,1
Lateral gap between the bottom head of a rod and cranked shaft, mm
0,1000,250
Loose leaf of the shatunny bearing
Gap of the loose leaf of the shatunny bearing, mm
0,0240,044
The repair sizes reduced by mm
0,25, 0,5 and 0,75
Camshafts (except CVVT)
Height of cams of a camshaft, mm

inlet valve

44,82

final valve

44,72
Camshafts (with CVVT)
Height of cams of a camshaft, mm

inlet valve

44,618

final valve

44,518
Diameter of necks of a camshaft, mm
28
Oil gap in the bearing of sliding of a camshaft, mm
0,020,061
Axial camshaft, mm
0,10,2
Cranked shaft
Diameter of a shatunny neck of a cranked shaft, mm
45
Diameter of a radical neck of a cranked shaft, mm
57
Bend, mm
0,03
Deviation from a form of a circle of necks of a cranked shaft, mm
0,01
Konusnost of necks of a cranked shaft, mm
0,01
Axial cranked shaft, mm
0,060,260
Repair sizes of shatunny necks of a cranked shaft, mm

increased by 0,25 mm

44,72544,740

increased by 0,50 mm

44,47544,490

increased by 0,75 mm

44,22544,240
Repair sizes of radical necks of a cranked shaft, mm

increased by 0,25 mm

56,72756,742

increased by 0,50 mm

56,47756,492

increased by 0,75 mm

56,22756,242
Flywheel
Palpation of a flywheel, mm
0,1
Valves
Length of the valve, mm

inlet valve

114,34

final valve

116,8
Diameter of a core of the valve, mm

inlet valve

5,9655,98

final valve

5,9505,965
Width of a contact surface of a plate of the valve, mm

inlet valve

1,15

final valve

1,35
Gap between a core of the valve and the directing plug, mm

inlet valve

0,020,05

final valve

0,0350,065
The directing plug of the valve
Length of the directing plug of the valve, mm

inlet valve

46

final valve

54,5
The repair sizes of the directing plug of the valve, increased by mm
0,05, 0,25, 0,50
Valve saddle
Width of a contact surface of a saddle of the valve, mm

inlet valve

1,11,5

final valve

1,31,7
Corner of a working facet of a saddle of the valve,
45
The repair sizes of a saddle of the valve, increased by mm
0,3, 0,6
Valve spring
Length of a spring of the valve without loading, mm
48,86
Length under loading of 18,3 kg, mm
39
Length under loading of 40,0 kg, mm
30,5
Deviation of a spring of the valve from vertical situation,
less than 1,5
Klapannye gaps
Klapannye gaps on the cold engine, mm

inlet valve

0,2

final valve

0,28
Klapannye gaps on the hot engine, mm

inlet valve

0,29

final valve

0,34
Head of cylinders
Deviation from planeness of a privalochny surface, mm
0,03
Deviation from planeness of a privalochny surface of a collector, mm
0,15
The repair sizes of an opening for installation of a saddle of the valve
inlet valve, mm
  • increased by 0,3 mm
33,30033,325
  • increased by 0,6 mm
33,60033,625
final valve, mm
  • increased by 0,3 mm
28,80028,821
  • increased by 0,6 mm
29,10029,121
The repair sizes of an opening for installation of the directing plug of inlet and final valves, mm

increased by 0,50 mm

11,0511,068

increased by 0,05 mm

11,2511,268

increased by 0,25 mm

11,5011,518
Air filter
Type
the dry
Element
nonwoven fabric
System of a suspension bracket of exhaust silencers
rubber suspension brackets
Exhaust silencer
type of resonant expansion

Moments of an inhaling of carving connections of petrol engines 1,8 and 2,0 of l, N m

Name
Nominal rates
Bolt and nut of fastening of a forward support of the engine
3550
Bolt of fastening of a stopper of a forward support of the engine
7090
Bolt of fastening of a stopper of a back support of the engine
7090
Bolt of fastening of a back support of the engine
3550
Nut (big) fastenings of the right support
90110
Nut (small) fastenings of the right support
4560
Bolts and nuts of fastening of the right support to the engine
5065
Nut of fastening of a support to a transmission
90110
Bolts of fastening of a lateral support
4550
Nut of fastening of a stopper of a back support
5065
Bolts of fastening of an arm of a stopper of a back support
4050
Nut of fastening of a stopper of a forward support
5065
Bolts of fastening of an arm of a stopper of a forward support
4050
Nuts of fastening of a cover of a rod
5053
Bolts of fastening of covers of radical bearings
2733 + to tighten on a corner (6065)
Bolts of fastening of a flywheel (with MKP)
120130
Bolts of fastening of a leading disk (with AKP)
120130
Engine casing
46
Directing to a chain
810
Thermoprotective casing
1520
Bolts of fastening of an arm of a pipe of system of cooling
1215
Bolts and nuts of fastening of an arm of the generator
2025
Blocking bolt of fastening of the generator
1215
Assembly bolt of fastening of the generator
2027
Bolts of fastening of a pulley of the water pump
810
Bolts of fastening of the water pump
2027
The sensor of temperature of cooling liquid
2040
Nuts of fastening of an inlet branch pipe of system of cooling
1520
Bolts and nuts of fastening of a casing of the thermostat
1520
Oil filter
1216
Bolts of fastening of the oil pallet
1012
Drain stopper of the oil pallet
3545
Bolts of fastening of the mesh oil filter
1522
Sensor of pressure of oil
1315
Bolts of fastening of the case of the air filter
810
Bolts of fastening of the resonator
46
Bolts and nuts of fastening of an inlet collector to a head of cylinders
1623
Bolts of fastening of a support of an inlet collector to a head of cylinders
1825
Nuts of fastening of throttle knot to the air chamber
1520
Nuts of fastening of a final collector to a head of cylinders
4355
Bolts of fastening of a casing of a final collector
1520
The oxygen sensor to the forward exhaust silencer
5060
The oxygen sensor to a final collector
5060
Nuts of fastening of a forward exhaust pipe to a final collector
3040
Bolts of fastening of an arm of a forward exhaust pipe
3040
Bolts of fastening of a forward exhaust pipe to catalytic converter
4060
Bolts of fastening of an arm of the main exhaust silencer
1015
Bolts of M10 of fastening of a head of cylinders
25 + (6065) + (6065)
Bolts of M12 of fastening of a head of cylinders
30 + (6065) + (6065)
Nuts of fastening of an inlet collector
1825
Nuts of fastening of a final collector
4355
Bolts of fastening of a cover of a head of cylinders
810
Bolts of fastening of covers of bearings of a camshaft
1415
Bolt of the oil regulating valve
1012
OCV filter
4151
Bolt of fastening of CVVT to a camshaft of final valves
6678
Bolts of fastening of a back plate
810
Bolt of fastening of a pulley of a cranked shaft
170180
Bolt of fastening of a pulley of a camshaft
100120
Bolts of fastening of the mechanism of a tension of a gear belt
4355
Bolts of fastening of a casing of a gear belt
810
Bolts of fastening of a forward cover
2027
Bolt of fastening of an intermediate pulley of a gear belt
4355

Specifications of petrol engines of 1,6 l

General data

Data
Value
Type
Ryadny, with the top arrangement of two camshafts
Number of cylinders
4
Diameter of the cylinder, mm
76,5
Piston stroke, mm
87
Working volume, cm3
1599
Extent of compression
10
Operating procedure of cylinders
1342

Specifications

Name
Nominal rates
Gazoraspredeleniye phases
inlet valve
  • opening (to VMT),
5
  • closing (after NMT),
35
final valve
  • opening (to VMT),
43
  • closing (after NMT),
5
Head of cylinders
Deviation from planeness of a privalochny surface, mm
no more than 0,03
Deviation from planeness of a privalochny surface of a collector, mm
The repair sizes of an opening for installation of a saddle of the valve
0,15
inlet valve, mm
  • increased by 0,3 mm
30,730,721
  • increased by 0,6 mm
31,031,021
final valve, mm
  • increased by 0,3 mm
27,327,321
  • increased by 0,6 mm
27,627,621
The repair sizes of an opening for installation of the directing plug of inlet and final valves, mm

increased by 0,50 mm

11,0511,068

increased by 0,05 mm

11,2511,268

increased by 0,25 mm

11,5011,518
Camshafts
Height of cams of a camshaft, mm

inlet valve

43,4484

final valve

43,8489
Diameter of necks of a camshaft, mm
27
Oil gap in the bearing of sliding of a camshaft, mm
0,0350,072
Axial camshaft, mm
0,10,2
Valves
Length of the valve, mm

inlet valve

91,7

final valve

92,3
Diameter of a core of the valve, mm

inlet valve

5,9555,97

final valve

5,9355,95
Width of a contact surface of a plate of the valve, mm

inlet valve

1,1

final valve

1,3
Gap between a core of the valve and the directing plug, mm

inlet valve

0,030,06

final valve

0,050,08
The directing plug of the valve
Length of the directing plug of the valve, mm

inlet valve

12,8

final valve

12,8
The repair sizes of the directing plug of the valve, increased by mm
0,05, 0,25, 0,5
Valve saddle
Width of a contact surface of a saddle of the valve, mm

inlet valve

0,81,2

final valve

1,31,7
Corner of a working facet of a saddle of the valve,
45
The repair sizes of a saddle of the valve, increased by mm
0,3, 0,6
Valve spring
Length of a spring of the valve without loading, mm
44
Length under loading of 21,6 kg, mm
35
Length under loading of 45,1 kg, mm
27,2
Deviation of a spring of the valve from vertical situation,
no more than 1,5
Block of cylinders
Diameter of the cylinder, mm
76,5076,53
Deviation from a form of a circle and a konusnost of the cylinder, mm
no more than 0,01
Gap between the piston and the cylinder, mm
0,0250,045
Piston
Diameter of the piston, mm
76,46576,495
The repair sizes of pistons increased by mm
0,25, 0,50, 0,75, 1,00
Piston rings
Lateral gap of piston rings, mm

ring No. 1

0,040,085

ring No. 2

0,040,085
Gap in locks of piston rings, mm

ring No. 1

0,150,30

ring No. 2

0,300, 45

maslosjemny ring

0,20,7
Rod
Bend of a rod, mm on 100 mm of length
0,05
Torsion of a rod, mm on 100 mm of length
0,1
Lateral gap between the bottom head of a rod and cranked shaft, mm
0,1000,250
Oil gap between a neck of a cranked shaft and a rod, mm
0,0180,036
The repair sizes reduced by mm
0,25, 0,50, 0,75
Cranked shaft
Diameter of a shatunny neck of a cranked shaft, mm
45
Diameter of a radical neck of a cranked shaft, mm
50
Bend, mm
0,03
Deviation from a form of a circle of necks of a cranked shaft, mm
0,005
Konusnost of necks of a cranked shaft, mm
0,005
Axial cranked shaft, mm
0,050,175
Repair sizes of shatunny necks of a cranked shaft, mm

increased by 0,25 mm

44,72544,740

increased by 0,50 mm

44,47544,490

increased by 0,75 mm

44,22544,240
Repair sizes of radical necks of a cranked shaft, mm

increased by 0,25 mm

49,72749,742

increased by 0,50 mm

49,47749,492

increased by 0,75 mm

49,22749,242
Flywheel
Palpation of a flywheel, mm
0,1
Air filter
the dry
Type
nonwoven fabric
Element
the rubber
System of a suspension bracket of exhaust silencers
suspension brackets
Exhaust silencer
type of resonant expansion

Hermetic

Data
Value
The sensor of temperature of cooling liquid
LOCTITE 262 No. 1324 or equivalent
Sensor of pressure of oil
3 ATD No. 8660 or Three bond No. 1141a

Cooling liquid

Data
Value
Concentration

tropical area

40 %

other areas

50 %
Cooling liquid
on a basis

Moments of an inhaling of carving connections of petrol engines of 1,6 l, N m

Name
Nominal rates
Bolt and nut of fastening of a forward support of the engine
4055
Rasporny bolt of a support of the engine
4555
Sensor of pressure of oil
1315
Bolts of fastening of a head of cylinders
30 + 90 + to weaken + 30 + 90
Bolts and nuts of fastening of an inlet collector to a head of cylinders
1520
Nuts of fastening of a final collector to a head of cylinders
2530
Bolts of fastening of a cover of a head of cylinders
810
Bolts of fastening of covers of bearings of a camshaft
1214
Bolt of fastening of a back plate
3235
Nuts of fastening of a cover of a rod
3235
Bolts of fastening of covers of radical bearings
5560
Bolts of fastening of a flywheel (with a mechanical transmission)
120130
Bolts of fastening of a leading disk (with an automatic transmission)
120130
Bolt of fastening of a pulley of a cranked shaft
140150
Bolt of fastening of a pulley of a camshaft
80100
Bolts of fastening of the mechanism of a tension of a gear belt
2027
Bolt of fastening of a directing roller of a gear belt
4355
Bolts of fastening of a casing of a gear belt
810
Bolts of fastening of a forward cover
2027
Nut (big) fastenings of the right support
90110
Nut (small) fastenings of the right support
4560
Bolts and nuts of fastening of the right support to the engine
5065
Nut of fastening of a support to a transmission
90110
Bolts of fastening of a lateral support
4550
Nut of fastening of a stopper of a back support
5065
Bolts of fastening of an arm of a stopper of a back support
4050
Nut of fastening of a stopper of a forward support
5065
Bolts of fastening of an arm of a stopper of a forward support
4050
Oil filter
1216
Bolts of fastening of the oil pallet
1012
Drain stopper of the oil pallet
3545
Bolts of fastening of the mesh oil filter
1522
Bolts and nuts of fastening of an arm of the generator
2025
Blocking bolt of fastening of the generator
1215
Assembly bolt of fastening of the generator
2027
Bolts of fastening of a pulley of the water pump
810
Bolts of fastening of the water pump
1215
The sensor of temperature of cooling liquid
2530
Nuts of fastening of an inlet branch pipe of system of cooling
1720
Bolts and nuts of fastening of a casing of the thermostat
1520
Bolts of fastening of the case of the air filter
810
Bolts of fastening of the resonator
46
Bolts of fastening of a support of the air chamber to the block of cylinders
1825
Nuts of fastening of throttle knot to the air chamber
1520
Bolts of fastening of a casing of a final collector
1520
The oxygen sensor to a final collector
5060
Nuts of fastening of a forward exhaust pipe to a final collector
3040
Bolts of fastening of an arm of a forward exhaust pipe
3040
Bolts of fastening of a forward exhaust pipe to catalytic converter
4060