Hyundai Elantra

since 2000-2004 of release

Repair and car operation



Elantr's Hyundai
+ Petrol engines 1,6, 1,8 and 2,0 of l
+ Diesel engine of 2,0 l
+ greasing System
+ cooling System
+ Fuel system
+ Monitoring systems and decrease in toxicity of the fulfilled gases
+ ignition System
+ System of preliminary heating of the diesel engine
+ Coupling
+ Mechanical transmission
+ Automatic transmission
+ Power shafts, forward and back axes
+ Suspension bracket
- Steering
   Specifications
   Check of a free wheeling of a steering wheel
   Check of an angle of rotation of forward wheels
   Check of a torque of a pin of the spherical hinge of a tip of steering draft
   Check of effort of turn of a steering wheel
   Check of return of a steering wheel in a starting position
   Check of a tension of a belt of a drive of the pump of the power steering
   Check of level of liquid
   Liquid replacement in a hydraulic drive of the power steering
   Pumping of hydraulic system of the amplifier of a steering
   Check of pressure of liquid in hydraulic system
   Steering column/helmsman shaft
   Removal and installation of the lock of a steering column
   Steering transfer
   Hoses of the amplifier of a steering
   Filling with liquid of the mechanism of the amplifier of a steering
   Pump of the amplifier of a steering
   Search and elimination of malfunctions of a steering
+ Brake system
+ Body
+ air Central air
+ Electric equipment
Electric circuits



Steering transfer


Removal

 PERFORMANCE ORDER

  1. Remove an airintaking branch pipe.
  1. Remove clips of fastening of pressure head and returnable hoses to a case of steering transfer.
  2. Merge liquid from a hydraulic drive of the amplifier of a steering.
  3. Disconnect pressure head and returnable hoses from a case of steering transfer.
  1. Turn out a bolt connecting the universal hinge and a shaft of a gear wheel of steering transfer.
  1. Remove a bracket, a dustproof cover and a plate of fastening of a cover.
  2. Lift the car.
  3. Remove forward wheels.
  1. Take шплинты and unscrew nuts of fastening of pins of spherical hinges of tips of steering bent for to rotary fists. A stripper 09568–31000 squeeze out pins of spherical hinges of tips of steering drafts from rotary fists.
  1. Remove the right arm of fastening of the stabilizer of cross-section stability.
  1. Disconnect the forward exhaust silencer.
  1. Turn out bolts and remove clips of fastening of steering transfer and pressure head and returnable tubes.
  1. Move steering transfer and get it on the right side of the car.

At removal of steering transfer be careful not to damage protective covers.

Check and preliminary adjustment before installation

Fix steering transfer in a vice which sponges are closed by a soft material.


When fastening steering transfer in a vice wrap up steering transfer by a fabric and be careful not to damage it at compression of a vice.

Preliminary loading of a gear wheel

 PERFORMANCE ORDER

  1. Measure preliminary loading, turning a gear wheel the special tool 09565-11100 on one turn each 4–6 pages. Also measure starting effort of a gear lath. Full preliminary loading of a gear wheel: 0,6–1,3 N • m.

Measure preliminary loading at full capacity a gear lath.

  1. If preliminary loading does not correspond to demanded values, first of all, adjust the moment of an inhaling of a stopper and repeatedly check preliminary loading of a gear wheel.
  2. If adjustment of the moment of an inhaling of a stopper does not give positive results, check or replace stopper elements.

Resistance to a deviation of steering draft

 PERFORMANCE ORDER

  1. Make 10 deviations of steering draft.
  1. By dynamometer measure effort which is necessary for putting for a deviation of steering draft. Effort of a deviation of steering draft: 8–22 N.
  1. If the measured value exceeds nominal rate, replace knot of steering draft.

If the measured value is lower than nominal rate and steering draft turns smoothly and without люфта, it is possible to establish it on the car. However, if the measured value is lower than 4,3 N, replace steering draft.

Check of the goffered protective cover

 PERFORMANCE ORDER

  1. Visually check the goffered protective cover on absence of damages and deterioration of its properties.
  2. Be convinced that the protective cover is established in the correct situation.
  1. If the goffered protective cover has defects, replace it.

Dismantling

 PERFORMANCE ORDER

  1. Remove a tip of steering draft from steering draft.
  1. Edge of a screw-driver remove a protective cover of the spherical hinge of a tip of steering draft.
  1. Remove a tape collar of fastening of the goffered protective cover.
  1. Remove a clip of fastening of the goffered protective cover.
  1. Move the goffered protective cover to steering draft.

At replacement of the goffered protective cover check lack of a rust on steering transfer.

  1. Remove directing pipe from a gear wheel case.
  2. At slow moving of a gear lath merge liquid from a case of steering transfer.

  1. Chisel remove a lock washer of fastening of steering bent for to a gear lath.
  1. Remove steering draft from a gear lath.

At removal of steering draft be careful not to turn a gear lath.

  1. Turn out a lock-nut of fastening of a stopper.
  1. Key on 14 mm turn out a stopper from the basis of steering transfer.
  1. Remove a spring, an emphasis and the plug from a case of steering transfer.
  1. Turn out two bolts and remove the valve case.
  1. Edge of a screw-driver turn a stopper of a gear lath clockwise while the end of a lock ring does not leave a groove in a case of steering transfer.
  1. When the end of a lock ring leaves an opening of the case of the cylinder of a gear lath, an edge of a screw-driver turn a stopper of steering transfer counter-clockwise and remove a lock ring.
  1. Remove a sealing ring of round section from the plug of a gear lath.
  1. Remove an oil sealing ring from the plug of a gear lath.
  1. Plastic hammer beat out the case the valve from a casing.
  1. The special tool 09565-21000 get oil consolidation and the ball bearing from the valve case.
  2. Remove the ball bearing from a case of steering transfer.

Be careful not to damage the valve cylinder in a case of steering transfer.

  1. Special tools 09573-21200, 09555-21000 remove oil consolidation from a case of steering transfer.

Be careful not to damage the cylinder of a gear lath in a case of steering transfer.

Check of a gear lath

 PERFORMANCE ORDER

  1. Check a gear lath on absence of damages of teeths or their wear.
  2. Check surfaces of contact of oil consolidation on absence of damages.
  3. Check a gear lath on lack of a deflection or twisting.
  4. Check a sealing ring of round section on absence of damages or wear.
  1. Check oil consolidation on absence of damages or wear.

Check of the valve of a gear wheel

 PERFORMANCE ORDER

  1. Check the gear wheel valve on absence of damages of teeths or their wear.
  2. Check surfaces of contact of oil consolidation on absence of damages.
  3. Check a sealing ring on absence of damages or wear.
  1. Check oil consolidation on absence of damages or wear.

Bearing check

 PERFORMANCE ORDER

  1. Check the bearing on absence of jamming or extraneous noise at its rotation.
  2. Check the bearing on absence excessive люфта.
  3. Check on lack of the needle bearing.

Other checks

 PERFORMANCE ORDER

  1. Check a surface of the cylinder of a case of steering transfer on absence of damages.
  2. Check a protective cover on absence of damages, aging and cracks.

Assembly

 PERFORMANCE ORDER

  1. Grease a surface of sliding of oil consolidation of a gear lath. Recommended greasing: PSF–3.
  1. Establish a return washer and oil consolidation in a case of steering transfer to the situation shown in drawing.
  1. Grease a surface of sliding of oil consolidation of the plug of a gear lath. Recommended greasing: PSF–3.
  1. Establish oil consolidation in the plug of steering transfer.
  1. Grease a sealing ring of round section and establish it in the plug of a gear lath.
  2. Grease teeths of a gear lath. Recommended greasing: SAE J310, NLGI No. 2.

Do not block greasing a ventilating opening in a gear lath.

  1. Establish a gear lath in a case of steering transfer. Then establish the plug and a stopper of a gear lath.
  1. Press a stopper of a gear lath before emergence of a pro-point and, turning a stopper, establish a lock ring.

The lock ring should not be visible through an opening in a case of a gear lath.

  1. The special tool establish oil consolidation and the ball bearing in the valve case.
  1. Oil and recommended greasing knot of the valve and establish it in a case of steering transfer.
  1. Oil and the special tool establish consolidation in the valve case. Establish knot of the case of the valve with a sealing ring in a case of steering transfer.
  1. Establish a lock washer and steering draft and in two places зачеканьте a washer fillet.
  1. Combine short moustaches of a lock washer with dredging on a case of steering transfer.
  2. Always use a new lock washer.
  1. Establish the plug, an emphasis and a spring in an order shown in drawing. Before installation put hermetic on a carving part of a stopper.
  1. Establish a gear lath in the central situation and establish the plug, an emphasis and a spring. Before installation put hermetic on a carving part of a stopper. The special tool tighten a stopper the moment of an inhaling of 15 N • m. Weaken a cover on 30-60 ° and tighten a lock-nut the demanded moment of an inhaling. Inhaling moment: 50–70 N • m.
  1. Tighten directing pipe the demanded moment of an inhaling and establish on glue a rubber element.
  1. Put greasing on the goffered protective cover and establish it in a flute of steering draft. The recommended lubricant: silicone greasing.
  2. Fix a new collar the goffered protective cover.
  3. Check that the goffered protective cover is not overwound.
  1. Fill a protective cover with lubricant, establish it on the spherical hinge of a tip of steering draft and fix a lock ring.

The recommended material:

A: POLY LUB GLY of 801 CB or equivalent
B: SHOWA SUNLIGHT MB2 or equivalent
Protective cover: THREE BOND

  1. Establish steering drafts so that the length of the left and right steering drafts was identical. Length of steering drafts: 204,5 mm.
  1. Check preliminary loading of a gear wheel.

Installation

 PERFORMANCE ORDER

  1. On the right side of the car establish steering transfer.
  1. Establish a dustproof cover and a plate.
  2. Fix a dustproof cover and a plate a new collar.
  1. Connect a shaft of a gear wheel of steering transfer to steering shaft.
  1. Further installation is carried out to sequences, return to removal.
  2. Pump over a hydraulic drive of the amplifier of a steering.