Hyundai Elantra

since 2000-2004 of release

Repair and car operation



Elantr's Hyundai
+ Petrol engines 1,6, 1,8 and 2,0 of l
- Diesel engine of 2,0 l
   Specifications
   Compression check
   Adjustment of a tension of a gear belt
   Gear belt
   Cover of a head of cylinders and stopper
   Camshaft
   Balancing shaft
   Repair of a head of cylinders
   Engine support
   Elements of support which are subject to check
   Block of cylinders
   Removal and engine and transmission installation
   Cranked shaft
   Piston
   Turbokompressor
   Cooler of inflated air
   Air filter (ACL)
   System of production of the fulfilled gases
   Search and elimination of malfunctions
+ greasing System
+ cooling System
+ Fuel system
+ Monitoring systems and decrease in toxicity of the fulfilled gases
+ ignition System
+ System of preliminary heating of the diesel engine
+ Coupling
+ Mechanical transmission
+ Automatic transmission
+ Power shafts, forward and back axes
+ Suspension bracket
+ Steering
+ Brake system
+ Body
+ air Central air
+ Electric equipment
Electric circuits



Diesel engine of 2,0 l

Specifications

Removal and installation of nozzles and fuel pump of a high pressure

  1. The fuel system is exposed to influence of a high pressure (the 1350th bar).
  2. Never carry out works on fuel system at operation of the engine or within 30 seconds after its stop.
  3. Always observe precautionary measures.
  4. Provide absolute purity.
  5. Exclude falling of fuel nozzles.

General data

Data
Value
Number of cylinders
4
Diameter of the cylinder, mm
83
Piston stroke, mm
92
Working volume, cm3
1991
Extent of compression
17,7:1
Operating procedure of cylinders
1–3–4–2

Specifications

Name
Nominal rates
Gazoraspredeleniye phases (except CVVT)
– inlet valve
  • opening (to VMT), °
7
  • closing (after NMT), °
43
– final valve
  • opening (to VMT), °
52
  • closing (after NMT), °
6
Head of cylinders
Deviation from planeness of a privalochny surface, mm
0,03 on width
0,09 on length
0,12 on a diagonal
Camshaft
Height of cams of a camshaft, mm

– inlet valve

34,697

– final valve

34,57
Diameter of necks of a camshaft, mm
28
Oil gap in the bearing of sliding of a camshaft, mm
0,040–0,074
Axial люфт camshaft, mm
0,05–0,15
Valves
Length of the valve, mm

– inlet valve

95,7

– final valve

95,4
Diameter of a core of the valve, mm

– inlet valve

5,953

– final valve

5,925
Corner of a working facet, °
44,5
Width of a contact surface of a plate of the valve, mm

– inlet valve

1,6

– final valve

1,3
Gap between a core of the valve and the directing plug, mm

– inlet valve

0,022–0,067

– final valve

0,050–0,095
The directing plug of the valve
Length of the directing plug of the valve, mm

– inlet valve

36,5

– final valve

36,5
Valve saddle
Width of a contact surface of a saddle of the valve, mm

– inlet valve

1,21

– final valve

1,61
Corner of a working facet of a saddle of the valve, °
44–44,5
Valve spring
Length of a spring of the valve without loading, mm
39,14
Length under loading of 21,4 kg, mm
32
Block of cylinders
Diameter of the cylinder, mm
83+0,03
Deviation from planeness of a privalochny surface of a head of cylinders, mm
0,042 on width
0,096 on length
0,012 on a diagonal
Piston
Diameter of the piston, mm
82,919–82,951
Gap between the piston and the cylinder, mm
0,069–0,091
Width of a flute for piston rings, mm
Kompressionnoye ring No. 1
1,915–1,945
Kompressionnoye ring No. 2
2,06–2,08
Maslosjemnoye ring
3,02–3,04
The repair sizes of pistons increased by mm
0,25, 0,5, 0,75, 1,00
Piston rings
Lateral gap of piston rings, mm

– ring No. 1

0,065–0,11

– ring No. 2

0,03–0,07
Gap in locks of piston rings, mm

– ring No. 1

0,2–0,3

– ring No. 2

0,3–0,45

– lateral directing a maslosjemny ring

0,2–0,45
Rod
Diameter of a finger, mm
28,022–28,034
Oil gap between a neck of a cranked shaft and a rod, mm
0,024–0,042
Cranked shaft
Diameter of a radical neck of a cranked shaft, mm
60,002–60,020
Deviation from a form of a circle of necks of a cranked shaft, mm
no more than 0,015
Konusnost of necks of a cranked shaft, mm
no more than 0,005
Axial люфт cranked shaft, mm
0,09–0,32
Flywheel
Palpation of a flywheel, mm
0,1
Balancing shaft
Diameter of the forward bearing, mm
27,99–28,01
Diameter of the back bearing, mm
41,99–42,01
Oil gap, mm

– the forward

0,050–0,090

– the back

0,050–0,091
Air filter
Type
the dry
Element
nonwoven fabric
System of a suspension bracket of exhaust silencers
rubber suspension brackets
Exhaust silencer
type of resonant expansion

Hermetic

Data
Value
The sensor of temperature of cooling liquid
LOCTITE 262 No. 1324 or equivalent
Sensor of pressure of oil
3М ATD No. 8660 or Three bond No. 1141à

Cooling liquid

Data
Value
Concentration

– tropical area

40 %

– other areas

50 %
Cooling liquid
on a basis этиленгликоля

Moments of an inhaling of carving connections, N • m

Data
Value
Bolt of fastening of a podmotorny frame
90–100
Nut of fastening of an arm of a support of the engine
60–80
Bolt of fastening of an arm of a support of the engine
60–80
Bolt and nut of fastening of a basic arm
43–55
Bolt of fastening of an arm of a stopper to a cross-piece
40–55
Bolt and nut of fastening of a forward support of a stopper
50–65
Bolt of fastening of a back arm of a stopper to a cross-piece
50–65
Bolt and nut of fastening of a back stopper of a support
60–80
Bolts of fastening of a basic arm to a transmission
90–110
Forward exhaust pipe to a final collector
30–40
Bolt of fastening of a pulley of a camshaft
125–140
Bolts of fastening of the top casing
8–10
Bolts of fastening of covers of bearings of a camshaft
26,5–29,5
Sensor of an angle of rotation of a cranked shaft
7–11
Pulley of a quencher of fluctuations to a pulley of a cranked shaft
185–195
Bolts of fastening of a head of cylinders (the cold engine)
50+120 ° +90 °
Bolt of fastening of the mechanism of a tension of a gear belt
50–55
Adjusting bolt of the mechanism of a tension of a gear belt
10–12
Bolt of fastening of a directing roller
46–51
Forward tightening bolt of fastening of an exhaust pipe
20–30
Bolts of fastening of the oil pallet
10–12
Drain stopper of the oil pallet
35–45
Oil filter
10–12
Sensor of pressure of oil
15–22
Bolt of fastening of an arm of the oil filter
34–38
Bolts of fastening of a forward cover
10–12
Bolts of fastening of the oil pump
20–27
Stopper of a safety valve
20–27
Bolt of fastening of a spray of oil
9–13
Bolt of fastening of a rotor of the oil pump
8–10
Top casing of a gear belt
8–12
Bottom casing of a gear belt
8–12
Stopper of reduction of pressure
42–52
Bolts of fastening of a flywheel (with MKP)
70–80
Bolts of fastening of a leading disk (with AKP)
70–80
Bolts of fastening of a cover of a rod
25+90 °
Bolts of fastening of the water pump
  • 14 mm
48–52
  • 10 mm
10–12
The sensor of temperature of cooling liquid
40–55
Bolt of fastening of an entrance branch pipe of system of cooling
20–25
Bolts of fastening of the case of the air filter
8–10
Bolts (nuts) of fastening of the resonator
8–10
Bolt (M8) of fastening of an inlet collector
15–20
Bolt of fastening of an arm to a body
10–15
Bolt of fastening of an arm to the main exhaust silencer
10–15
Nuts of fastening of a final collector
25–38
Bolts of fastening of a thermoprotective casing to a final collector
15–20
Bolt of an arm of the air filter
10–13
Sensor of level of oil
10–12
Bolt of fastening of a balancing shaft
53–57
Bolts of fastening of a starter
48–52
Bolt of fastening of an arm of a turbokompressor
35–45
Bolt of fastening of a basic plate of a cranked shaft
  • 15 mm
28–32 + 120 °
  • 12 mm
33,7–37,7