Hyundai Elantra

since 2000-2004 of release

Repair and car operation

Elantr's Hyundai
+ Petrol engines 1,6, 1,8 and 2,0 of l
+ Diesel engine of 2,0 l
+ greasing System
+ cooling System
+ Fuel system
+ Monitoring systems and decrease in toxicity of the fulfilled gases
+ ignition System
+ System of preliminary heating of the diesel engine
- Coupling
   Specifications
   Adjustment of a pedal of coupling
   Pumping of hydraulic system of a drive of coupling
   Conducted and press coupling disks
   Main cylinder of coupling
   Coupling pedal
   Working cylinder of coupling
   Search and elimination of malfunctions
+ Mechanical transmission
+ Automatic transmission
+ Power shafts, forward and back axes
+ Suspension bracket
+ Steering
+ Brake system
+ Body
+ air Central air
+ Electric equipment
Electric circuits

Coupling

Specifications

Data	Value
Coupling drive	The hydraulic
Diameter of frictional slips (external x internal)	215х145 mm
Internal diameter of the main cylinder	20,64 mm
Internal diameter of the working cylinder	15,87 mm
Thickness of a disk of coupling	8,5±0,3
Free wheeling of a pedal of coupling	6–13 mm
Course of a pedal of coupling	145 mm
Height of a pedal of coupling	166,9 mm
Minimum admissible distance to heads of rivets at limiting wear of frictional overlays of a disk of coupling	1,1 mm
Distinction of height of the ends of a diafragmenny spring	0,5 mm
Gap between the piston and the working cylinder of coupling	0,15 mm
Gap between the piston and the main cylinder of coupling	0,15 mm

Recommended greasings

Elements	Greasing
Contact surface of the bearing of switching off of coupling and support of a fork of switching off of coupling	CASMOLY L 9508
Internal surface of the bearing of switching off of coupling	CASMOLY L 9508
Internal surface of the cylinder of switching off of coupling, piston and cuffs	Brake DOT 3 or DOT 4 liquid
Shlitsa of a coupling disk	CASMOLY L 9508
Internal surface of the main cylinder of switching off of coupling, piston and cuffs	Brake DOT 3 or DOT 4 liquid
Pusher of the main cylinder of coupling	SAE J310a, NLGI No. 2
Shaft of a pedal of coupling and plug	J310a, NLGI No. 1
Fork of switching off of coupling	CASMOLY L 9508
Shlitsa of primary shaft of a transmission	CASMOLY L 9508

Moments of an inhaling, N • m

Data	Value
Arm of a pedal of coupling	19–28
Support of a pedal of coupling to the main cylinder	8–10
Connecting nuts of fastening of a pipe of coupling	13–17
Arm of a pipe of coupling	4–6
Bandage of a broad tank	13–17
Cylinder of switching off of coupling	15–22
Bolt of fastening of the cylinder of switching off of coupling	20–25
Casing with a press disk of coupling	15–22

General information

Coupling is located between the engine and a transmission and intended for separation and connection of the flywheel located on cranked to a shaft of the engine and primary shaft of a transmission.

Coupling consists of a conducted (frictional) disk, a casing of coupling with a press disk and a diafragmenny spring, and the mechanism of switching off of coupling. The frictional disk consists of two ring frictional slips which are strengthened on a nave through dempferny springs.

The Diafragmenny spring mechanism creates effort which unites work of a flywheel, press and conducted disks for ensuring joint rotation, in this case coupling joins and transfers a torque from the engine to a transmission. Management of coupling is carried out by a coupling pedal.

Switching off of coupling is made as follows. As a result of pressing a pedal of coupling the piston in the main cylinder moves, compressing the liquid which pressure on a hose is transferred to the working cylinder of the coupling which piston, in turn, influences a fork of switching off of coupling. The fork of switching off of coupling moves the bearing of switching off of coupling which presses the center of a diafragmenny spring, thus releasing effort of inclusion on perimeter of a spring and moves press a disk back. The conducted disk then the shaft of the engine and a shaft of a transmission can rotate independently from each other is thus released.

From two parties of a conducted disk frictional slips are fixed. The leading part of a disk incorporates to a nave through details of a quencher of krutilny fluctuations which provides elastic communication between them. The quencher of fluctuations reduces the dynamic loadings causing a twisting (raskruchivaniye) of shaft of transmission which arise at sharp change of speed of movement of the car, arrival on roughness of the road, at sharp inclusion of coupling, and also owing to unevenness of a torque of the engine. Elastic fluctuations of details of transmission lead to emergence of noise in mechanisms and units, and also to vibrations therefore damage of details in case the amplitude of elastic fluctuations reaches considerable sizes is possible. For absorption of energy of elastic krutilny fluctuations the quencher serves.