Elantr's Hyundai
- Petrol engines 1,6, 1,8 and 2,0 of l
Compression check
Gear belt
Adjustment of a tension of a gear belt
Adjustment of a tension of a poliklinovy belt
Adjustment of a tension of a belt of a drive of the generator
Camshafts
Check and adjustment of gaps of valves on engines 1,8 and 2,0 of l (MLA)
Hydraulic jacks of gaps of valves of the engine of 1,6 l
Installation of a cover of a head of cylinders
Directing to a chain
Chain
Installation of camshafts
The mechanism of change of the moment of opening and closing of valves (CVVT) on l engines 1,8 and 2,0
Repair of a head of cylinders
Engine support
Removal and engine and transmission installation
Block of cylinders
Cranked shaft
Flywheel
Piston
Air filter (ACL)
Final collector
Inlet collector
System of production of the fulfilled gases
Search and elimination of malfunctions
+ Diesel engine of 2,0 l
+ greasing System
+ cooling System
+ Fuel system
+ Monitoring systems and decrease in toxicity of the fulfilled gases
+ ignition System
+ System of preliminary heating of the diesel engine
+ Coupling
+ Mechanical transmission
+ Automatic transmission
+ Power shafts, forward and back axes
+ Suspension bracket
+ Steering
+ Brake system
+ Body
+ air Central air
+ Electric equipment
Electric circuits
|
Petrol engines 1,6, 1,8 and 2,0 of l
Specifications of petrol engines
Specifications of petrol engines 1,8 and 2,0 of l
General data
|
Data
|
Value
|
| Number of cylinders |
4
|
| Diameter of the cylinder (2,0/1,8 l), mm |
82
|
| Piston stroke, mm
|
|
|
93,5
|
|
|
85
|
| Working volume, cm3
|
|
|
1975
|
|
|
1795
|
| Extent of compression (2,0/1,8 l) |
10,1
|
| Operating procedure of cylinders (2,0/1,8 l) |
1–3–4–2
|
Specifications
|
Name
|
Nominal rates
|
|
Gazoraspredeleniye phases (except CVVT)
|
| – inlet valve |
|
|
9
|
|
|
43
|
| – final valve
|
|
|
50
|
|
|
6
|
|
Phases of a gazoraspredeleniye (CVVT)
|
| – inlet valve
|
|
|
11
|
|
|
59
|
| – final valve
|
|
|
42
|
|
|
6
|
|
Block of cylinders
|
| Diameter of the cylinder, mm |
82,00–82,03
|
| Deviation from a form of a circle and a konusnost of the cylinder, mm |
less than 0,01
|
| Gap between the piston and the cylinder, mm |
0,02–0,04
|
|
Piston
|
| Diameter of the piston, mm |
81,97–82,00
|
| The repair sizes of pistons increased by mm |
0,25, 0,5, 0,75 and 1,0
|
|
Piston rings
|
| Lateral gap of piston rings, mm
|
– ring No. 1
|
0,04–0,08
|
– ring No. 2
|
0,003–0,07
|
| Gap in locks of piston rings, mm |
|
– ring No. 1
|
|
– ring No. 2
|
|
|
0,33–0,48
|
|
|
0,45–0,60
|
| – maslosjemny ring |
0,20–0,60
|
| The repair sizes increased by mm |
0,25, 0,5, 0,75 and 1,0
|
|
Rod
|
| Bend of a rod, mm on 100 mm of length |
0,05
|
| Torsion of a rod, mm on 100 mm of length |
0,1
|
| Lateral gap between the bottom head of a rod and cranked shaft, mm |
0,100–0,250
|
|
Loose leaf of the shatunny bearing
|
| Gap of the loose leaf of the shatunny bearing, mm |
0,024–0,044
|
| The repair sizes reduced by mm |
0,25, 0,5 and 0,75
|
|
Camshafts (except CVVT)
|
| Height of cams of a camshaft, mm
|
– inlet valve
|
44,82
|
– final valve
|
44,72
|
|
Camshafts (with CVVT)
|
| Height of cams of a camshaft, mm
|
– inlet valve
|
44,618
|
– final valve
|
44,518
|
| Diameter of necks of a camshaft, mm |
28
|
| Oil gap in the bearing of sliding of a camshaft, mm |
0,02–0,061
|
| Axial люфт camshaft, mm |
0,1–0,2
|
|
Cranked shaft
|
| Diameter of a shatunny neck of a cranked shaft, mm |
45
|
| Diameter of a radical neck of a cranked shaft, mm |
57
|
| Bend, mm |
0,03
|
| Deviation from a form of a circle of necks of a cranked shaft, mm |
0,01
|
| Konusnost of necks of a cranked shaft, mm |
0,01
|
| Axial люфт cranked shaft, mm |
0,06–0,260
|
| Repair sizes of shatunny necks of a cranked shaft, mm
|
– increased by 0,25 mm
|
44,725–44,740
|
– increased by 0,50 mm
|
44,475–44,490
|
– increased by 0,75 mm
|
44,225–44,240
|
| Repair sizes of radical necks of a cranked shaft, mm
|
– increased by 0,25 mm
|
56,727–56,742
|
– increased by 0,50 mm
|
56,477–56,492
|
– increased by 0,75 mm
|
56,227–56,242
|
|
Flywheel
|
| Palpation of a flywheel, mm |
0,1
|
|
Valves
|
| Length of the valve, mm
|
– inlet valve
|
114,34
|
– final valve
|
116,8
|
| Diameter of a core of the valve, mm
|
– inlet valve
|
5,965–5,98
|
– final valve
|
5,950–5,965
|
| Width of a contact surface of a plate of the valve, mm
|
– inlet valve
|
1,15
|
– final valve
|
1,35
|
| Gap between a core of the valve and the directing plug, mm
|
– inlet valve
|
0,02–0,05
|
– final valve
|
0,035–0,065
|
|
The directing plug of the valve
|
| Length of the directing plug of the valve, mm
|
– inlet valve
|
46
|
– final valve
|
54,5
|
| The repair sizes of the directing plug of the valve, increased by mm |
0,05, 0,25, 0,50
|
|
Valve saddle
|
| Width of a contact surface of a saddle of the valve, mm
|
– inlet valve
|
1,1–1,5
|
– final valve
|
1,3–1,7
|
| Corner of a working facet of a saddle of the valve, ° |
45
|
| The repair sizes of a saddle of the valve, increased by mm |
0,3, 0,6
|
|
Valve spring
|
| Length of a spring of the valve without loading, mm |
48,86
|
| Length under loading of 18,3 kg, mm |
39
|
| Length under loading of 40,0 kg, mm |
30,5
|
| Deviation of a spring of the valve from vertical situation, ° |
less than 1,5
|
|
Klapannye gaps
|
| Klapannye gaps on the cold engine, mm
|
– inlet valve
|
0,2
|
– final valve
|
0,28
|
| Klapannye gaps on the hot engine, mm
|
– inlet valve
|
0,29
|
– final valve
|
0,34
|
|
Head of cylinders
|
| Deviation from planeness of a privalochny surface, mm |
0,03
|
| Deviation from planeness of a privalochny surface of a collector, mm |
0,15
|
| The repair sizes of an opening for installation of a saddle of the valve
|
| – inlet valve, mm
|
|
|
33,300–33,325
|
|
|
33,600–33,625
|
| – final valve, mm
|
|
|
28,800–28,821
|
|
|
29,100–29,121
|
| The repair sizes of an opening for installation of the directing plug of inlet and final valves, mm
|
– increased by 0,50 mm
|
11,05–11,068
|
– increased by 0,05 mm
|
11,25–11,268
|
– increased by 0,25 mm
|
11,50–11,518
|
|
Air filter
|
| Type |
the dry
|
| Element |
nonwoven fabric
|
| System of a suspension bracket of exhaust silencers |
rubber suspension brackets
|
| Exhaust silencer |
type of resonant expansion
|
Moments of an inhaling of carving connections of petrol engines 1,8 and 2,0 of l, N • m
|
Name
|
Nominal rates
|
| Bolt and nut of fastening of a forward support of the engine |
35–50
|
| Bolt of fastening of a stopper of a forward support of the engine |
70–90
|
| Bolt of fastening of a stopper of a back support of the engine |
70–90
|
| Bolt of fastening of a back support of the engine |
35–50
|
| Nut (big) fastenings of the right support |
90–110
|
| Nut (small) fastenings of the right support |
45–60
|
| Bolts and nuts of fastening of the right support to the engine |
50–65
|
| Nut of fastening of a support to a transmission |
90–110
|
| Bolts of fastening of a lateral support |
45–50
|
| Nut of fastening of a stopper of a back support |
50–65
|
| Bolts of fastening of an arm of a stopper of a back support |
40–50
|
| Nut of fastening of a stopper of a forward support |
50–65
|
| Bolts of fastening of an arm of a stopper of a forward support |
40–50
|
| Nuts of fastening of a cover of a rod |
50–53
|
| Bolts of fastening of covers of radical bearings |
27–33 + to tighten on a corner (60–65) °
|
| Bolts of fastening of a flywheel (with MKP) |
120–130
|
| Bolts of fastening of a leading disk (with AKP) |
120–130
|
| Engine casing |
4–6
|
| Directing to a chain |
8–10
|
| Thermoprotective casing |
15–20
|
| Bolts of fastening of an arm of a pipe of system of cooling |
12–15
|
| Bolts and nuts of fastening of an arm of the generator |
20–25
|
| Blocking bolt of fastening of the generator |
12–15
|
| Assembly bolt of fastening of the generator |
20–27
|
| Bolts of fastening of a pulley of the water pump |
8–10
|
| Bolts of fastening of the water pump |
20–27
|
| The sensor of temperature of cooling liquid |
20–40
|
| Nuts of fastening of an inlet branch pipe of system of cooling |
15–20
|
| Bolts and nuts of fastening of a casing of the thermostat |
15–20
|
| Oil filter |
12–16
|
| Bolts of fastening of the oil pallet |
10–12
|
| Drain stopper of the oil pallet |
35–45
|
| Bolts of fastening of the mesh oil filter |
15–22
|
| Sensor of pressure of oil |
13–15
|
| Bolts of fastening of the case of the air filter |
8–10
|
| Bolts of fastening of the resonator |
4–6
|
| Bolts and nuts of fastening of an inlet collector to a head of cylinders |
16–23
|
| Bolts of fastening of a support of an inlet collector to a head of cylinders |
18–25
|
| Nuts of fastening of throttle knot to the air chamber |
15–20
|
| Nuts of fastening of a final collector to a head of cylinders |
43–55
|
| Bolts of fastening of a casing of a final collector |
15–20
|
| The oxygen sensor to the forward exhaust silencer |
50–60
|
| The oxygen sensor to a final collector |
50–60
|
| Nuts of fastening of a forward exhaust pipe to a final collector |
30–40
|
| Bolts of fastening of an arm of a forward exhaust pipe |
30–40
|
| Bolts of fastening of a forward exhaust pipe to catalytic converter |
40–60
|
| Bolts of fastening of an arm of the main exhaust silencer |
10–15
|
| Bolts of M10 of fastening of a head of cylinders |
25 + (60–65) ° + (60–65) °
|
| Bolts of M12 of fastening of a head of cylinders |
30 + (60–65) ° + (60–65) °
|
| Nuts of fastening of an inlet collector |
18–25
|
| Nuts of fastening of a final collector |
43–55
|
| Bolts of fastening of a cover of a head of cylinders |
8–10
|
| Bolts of fastening of covers of bearings of a camshaft |
14–15
|
| Bolt of the oil regulating valve |
10–12
|
| OCV filter |
41–51
|
| Bolt of fastening of CVVT to a camshaft of final valves |
66–78
|
| Bolts of fastening of a back plate |
8–10
|
| Bolt of fastening of a pulley of a cranked shaft |
170–180
|
| Bolt of fastening of a pulley of a camshaft |
100–120
|
| Bolts of fastening of the mechanism of a tension of a gear belt |
43–55
|
| Bolts of fastening of a casing of a gear belt |
8–10
|
| Bolts of fastening of a forward cover |
20–27
|
| Bolt of fastening of an intermediate pulley of a gear belt |
43–55
|
Specifications of petrol engines of 1,6 l
General data
|
Data
|
Value
|
| Type |
Ryadny, with the top arrangement of two camshafts
|
| Number of cylinders |
4
|
| Diameter of the cylinder, mm |
76,5
|
| Piston stroke, mm |
87
|
| Working volume, cm3
|
1599
|
| Extent of compression |
10
|
| Operating procedure of cylinders |
1–3–4–2
|
Specifications
|
Name
|
Nominal rates
|
|
Gazoraspredeleniye phases
|
| – inlet valve |
|
|
5 |
|
|
35 |
| – final valve |
|
|
43 |
|
|
5 |
|
Head of cylinders
|
| Deviation from planeness of a privalochny surface, mm |
no more than 0,03 |
| Deviation from planeness of a privalochny surface of a collector, mm |
| The repair sizes of an opening for installation of a saddle of the valve |
0,15 |
| – inlet valve, mm |
|
|
30,7–30,721 |
|
|
31,0–31,021 |
| – final valve, mm |
|
|
27,3–27,321 |
|
|
27,6–27,621 |
| The repair sizes of an opening for installation of the directing plug of inlet and final valves, mm |
– increased by 0,50 mm
|
11,05–11,068 |
– increased by 0,05 mm
|
11,25–11,268 |
– increased by 0,25 mm
|
11,50–11,518 |
|
Camshafts
|
| Height of cams of a camshaft, mm |
– inlet valve
|
43,4484 |
– final valve
|
43,8489 |
| Diameter of necks of a camshaft, mm |
27 |
| Oil gap in the bearing of sliding of a camshaft, mm |
0,035–0,072 |
| Axial люфт camshaft, mm |
0,1–0,2 |
|
Valves
|
| Length of the valve, mm |
– inlet valve
|
91,7 |
– final valve
|
92,3 |
| Diameter of a core of the valve, mm |
– inlet valve
|
5,955–5,97 |
– final valve
|
5,935–5,95 |
| Width of a contact surface of a plate of the valve, mm |
– inlet valve
|
1,1 |
– final valve
|
1,3 |
| Gap between a core of the valve and the directing plug, mm |
– inlet valve
|
0,03–0,06 |
– final valve
|
0,05–0,08 |
|
The directing plug of the valve
|
| Length of the directing plug of the valve, mm |
– inlet valve
|
12,8 |
– final valve
|
12,8 |
| The repair sizes of the directing plug of the valve, increased by mm |
0,05, 0,25, 0,5 |
|
Valve saddle
|
| Width of a contact surface of a saddle of the valve, mm |
– inlet valve
|
0,8–1,2 |
– final valve
|
1,3–1,7 |
| Corner of a working facet of a saddle of the valve, ° |
45 |
| The repair sizes of a saddle of the valve, increased by mm |
0,3, 0,6 |
|
Valve spring
|
| Length of a spring of the valve without loading, mm |
44 |
| Length under loading of 21,6 kg, mm |
35 |
| Length under loading of 45,1 kg, mm |
27,2 |
| Deviation of a spring of the valve from vertical situation, ° |
no more than 1,5 |
|
Block of cylinders
|
| Diameter of the cylinder, mm |
76,50–76,53 |
| Deviation from a form of a circle and a konusnost of the cylinder, mm |
no more than 0,01 |
| Gap between the piston and the cylinder, mm |
0,025–0,045 |
|
Piston
|
| Diameter of the piston, mm |
76,465–76,495 |
| The repair sizes of pistons increased by mm |
0,25, 0,50, 0,75, 1,00 |
|
Piston rings
|
| Lateral gap of piston rings, mm |
– ring No. 1
|
0,04–0,085 |
– ring No. 2
|
0,04–0,085 |
| Gap in locks of piston rings, mm |
– ring No. 1
|
0,15–0,30 |
– ring No. 2
|
0,30–0, 45 |
– maslosjemny ring
|
0,2–0,7 |
|
Rod
|
| Bend of a rod, mm on 100 mm of length |
0,05 |
| Torsion of a rod, mm on 100 mm of length |
0,1 |
| Lateral gap between the bottom head of a rod and cranked shaft, mm |
0,100–0,250 |
| Oil gap between a neck of a cranked shaft and a rod, mm |
0,018–0,036 |
| The repair sizes reduced by mm |
0,25, 0,50, 0,75 |
|
Cranked shaft
|
| Diameter of a shatunny neck of a cranked shaft, mm |
45 |
| Diameter of a radical neck of a cranked shaft, mm |
50 |
| Bend, mm |
0,03 |
| Deviation from a form of a circle of necks of a cranked shaft, mm |
0,005 |
| Konusnost of necks of a cranked shaft, mm |
0,005 |
| Axial люфт cranked shaft, mm |
0,05–0,175 |
| Repair sizes of shatunny necks of a cranked shaft, mm |
– increased by 0,25 mm
|
44,725–44,740 |
– increased by 0,50 mm
|
44,475–44,490 |
– increased by 0,75 mm
|
44,225–44,240 |
| Repair sizes of radical necks of a cranked shaft, mm |
– increased by 0,25 mm
|
49,727–49,742 |
– increased by 0,50 mm
|
49,477–49,492 |
– increased by 0,75 mm
|
49,227–49,242 |
|
Flywheel
|
| Palpation of a flywheel, mm |
0,1 |
| Air filter |
the dry |
| Type |
nonwoven fabric |
| Element |
the rubber |
| System of a suspension bracket of exhaust silencers |
suspension brackets |
| Exhaust silencer |
type of resonant expansion |
Hermetic
|
Data
|
Value
|
| The sensor of temperature of cooling liquid |
LOCTITE 262 No. 1324 or equivalent
|
| Sensor of pressure of oil |
3М ATD No. 8660 or Three bond No. 1141à
|
Cooling liquid
|
Data
|
Value
|
| Concentration |
|
– tropical area
|
40 %
|
– other areas
|
50 %
|
| Cooling liquid |
on a basis этиленгликоля
|
Moments of an inhaling of carving connections of petrol engines of 1,6 l, N • m
|
Name
|
Nominal rates
|
| Bolt and nut of fastening of a forward support of the engine |
40–55
|
| Rasporny bolt of a support of the engine |
45–55
|
| Sensor of pressure of oil |
13–15
|
| Bolts of fastening of a head of cylinders |
30 + 90 ° + to weaken + 30 + 90 °
|
| Bolts and nuts of fastening of an inlet collector to a head of cylinders |
15–20
|
| Nuts of fastening of a final collector to a head of cylinders |
25–30
|
| Bolts of fastening of a cover of a head of cylinders |
8–10
|
| Bolts of fastening of covers of bearings of a camshaft |
12–14
|
| Bolt of fastening of a back plate |
32–35
|
| Nuts of fastening of a cover of a rod |
32–35
|
| Bolts of fastening of covers of radical bearings |
55–60
|
| Bolts of fastening of a flywheel (with a mechanical transmission) |
120–130
|
| Bolts of fastening of a leading disk (with an automatic transmission) |
120–130
|
| Bolt of fastening of a pulley of a cranked shaft |
140–150
|
| Bolt of fastening of a pulley of a camshaft |
80–100
|
| Bolts of fastening of the mechanism of a tension of a gear belt |
20–27
|
| Bolt of fastening of a directing roller of a gear belt |
43–55
|
| Bolts of fastening of a casing of a gear belt |
8–10
|
| Bolts of fastening of a forward cover |
20–27
|
| Nut (big) fastenings of the right support |
90–110
|
| Nut (small) fastenings of the right support |
45–60
|
| Bolts and nuts of fastening of the right support to the engine |
50–65
|
| Nut of fastening of a support to a transmission |
90–110
|
| Bolts of fastening of a lateral support |
45–50
|
| Nut of fastening of a stopper of a back support |
50–65
|
| Bolts of fastening of an arm of a stopper of a back support |
40–50
|
| Nut of fastening of a stopper of a forward support |
50–65
|
| Bolts of fastening of an arm of a stopper of a forward support |
40–50
|
| Oil filter |
12–16
|
| Bolts of fastening of the oil pallet |
10–12
|
| Drain stopper of the oil pallet |
35–45
|
| Bolts of fastening of the mesh oil filter |
15–22
|
| Bolts and nuts of fastening of an arm of the generator |
20–25
|
| Blocking bolt of fastening of the generator |
12–15
|
| Assembly bolt of fastening of the generator |
20–27
|
| Bolts of fastening of a pulley of the water pump |
8–10
|
| Bolts of fastening of the water pump |
12–15
|
| The sensor of temperature of cooling liquid |
25–30
|
| Nuts of fastening of an inlet branch pipe of system of cooling |
17–20
|
| Bolts and nuts of fastening of a casing of the thermostat |
15–20
|
| Bolts of fastening of the case of the air filter |
8–10
|
| Bolts of fastening of the resonator |
4–6
|
| Bolts of fastening of a support of the air chamber to the block of cylinders |
18–25
|
| Nuts of fastening of throttle knot to the air chamber |
15–20
|
| Bolts of fastening of a casing of a final collector |
15–20
|
| The oxygen sensor to a final collector |
50–60
|
| Nuts of fastening of a forward exhaust pipe to a final collector |
30–40
|
| Bolts of fastening of an arm of a forward exhaust pipe |
30–40
|
| Bolts of fastening of a forward exhaust pipe to catalytic converter |
40–60
|
|
|