Hyundai Elantra

since 2000-2004 of release

Repair and car operation



Elantr's Hyundai
- Petrol engines 1,6, 1,8 and 2,0 of l
   Compression check
   Gear belt
   Adjustment of a tension of a gear belt
   Adjustment of a tension of a poliklinovy belt
   Adjustment of a tension of a belt of a drive of the generator
   Camshafts
   Check and adjustment of gaps of valves on engines 1,8 and 2,0 of l (MLA)
   Hydraulic jacks of gaps of valves of the engine of 1,6 l
   Installation of a cover of a head of cylinders
   Directing to a chain
   Chain
   Installation of camshafts
   The mechanism of change of the moment of opening and closing of valves (CVVT) on l engines 1,8 and 2,0
   Repair of a head of cylinders
   Engine support
   Removal and engine and transmission installation
   Block of cylinders
   Cranked shaft
   Flywheel
   Piston
   Air filter (ACL)
   Final collector
   Inlet collector
   System of production of the fulfilled gases
   Search and elimination of malfunctions
+ Diesel engine of 2,0 l
+ greasing System
+ cooling System
+ Fuel system
+ Monitoring systems and decrease in toxicity of the fulfilled gases
+ ignition System
+ System of preliminary heating of the diesel engine
+ Coupling
+ Mechanical transmission
+ Automatic transmission
+ Power shafts, forward and back axes
+ Suspension bracket
+ Steering
+ Brake system
+ Body
+ air Central air
+ Electric equipment
Electric circuits



Petrol engines 1,6, 1,8 and 2,0 of l

Specifications of petrol engines

Specifications of petrol engines 1,8 and 2,0 of l

General data

Data
Value
Number of cylinders
4
Diameter of the cylinder (2,0/1,8 l), mm
82
Piston stroke, mm
  • 2,0 l
93,5
  • 1,8 l
85
Working volume, cm3
  • 2,0 l
1975
  • 1,8 l
1795
Extent of compression (2,0/1,8 l)
10,1
Operating procedure of cylinders (2,0/1,8 l)
1–3–4–2

Specifications

Name
Nominal rates
Gazoraspredeleniye phases (except CVVT)
– inlet valve
  • opening (to VMT), °
9
  • closing (after NMT), °
43
– final valve
  • opening (to VMT), °
50
  • closing (after NMT), °
6
Phases of a gazoraspredeleniye (CVVT)
– inlet valve
  • opening (to VMT), °
11
  • closing (after NMT), °
59
– final valve
  • opening (to VMT), °
42
  • closing (after NMT), °
6
Block of cylinders
Diameter of the cylinder, mm
82,00–82,03
Deviation from a form of a circle and a konusnost of the cylinder, mm
less than 0,01
Gap between the piston and the cylinder, mm
0,02–0,04
Piston
Diameter of the piston, mm
81,97–82,00
The repair sizes of pistons increased by mm
0,25, 0,5, 0,75 and 1,0
Piston rings
Lateral gap of piston rings, mm

– ring No. 1

0,04–0,08

– ring No. 2

0,003–0,07
Gap in locks of piston rings, mm

– ring No. 1

0,23–0,38

– ring No. 2

  • 2,0 l
0,33–0,48
  • 1,8 l
0,45–0,60
– maslosjemny ring
0,20–0,60
The repair sizes increased by mm
0,25, 0,5, 0,75 and 1,0
Rod
Bend of a rod, mm on 100 mm of length
0,05
Torsion of a rod, mm on 100 mm of length
0,1
Lateral gap between the bottom head of a rod and cranked shaft, mm
0,100–0,250
Loose leaf of the shatunny bearing
Gap of the loose leaf of the shatunny bearing, mm
0,024–0,044
The repair sizes reduced by mm
0,25, 0,5 and 0,75
Camshafts (except CVVT)
Height of cams of a camshaft, mm

– inlet valve

44,82

– final valve

44,72
Camshafts (with CVVT)
Height of cams of a camshaft, mm

– inlet valve

44,618

– final valve

44,518
Diameter of necks of a camshaft, mm
28
Oil gap in the bearing of sliding of a camshaft, mm
0,02–0,061
Axial люфт camshaft, mm
0,1–0,2
Cranked shaft
Diameter of a shatunny neck of a cranked shaft, mm
45
Diameter of a radical neck of a cranked shaft, mm
57
Bend, mm
0,03
Deviation from a form of a circle of necks of a cranked shaft, mm
0,01
Konusnost of necks of a cranked shaft, mm
0,01
Axial люфт cranked shaft, mm
0,06–0,260
Repair sizes of shatunny necks of a cranked shaft, mm

– increased by 0,25 mm

44,725–44,740

– increased by 0,50 mm

44,475–44,490

– increased by 0,75 mm

44,225–44,240
Repair sizes of radical necks of a cranked shaft, mm

– increased by 0,25 mm

56,727–56,742

– increased by 0,50 mm

56,477–56,492

– increased by 0,75 mm

56,227–56,242
Flywheel
Palpation of a flywheel, mm
0,1
Valves
Length of the valve, mm

– inlet valve

114,34

– final valve

116,8
Diameter of a core of the valve, mm

– inlet valve

5,965–5,98

– final valve

5,950–5,965
Width of a contact surface of a plate of the valve, mm

– inlet valve

1,15

– final valve

1,35
Gap between a core of the valve and the directing plug, mm

– inlet valve

0,02–0,05

– final valve

0,035–0,065
The directing plug of the valve
Length of the directing plug of the valve, mm

– inlet valve

46

– final valve

54,5
The repair sizes of the directing plug of the valve, increased by mm
0,05, 0,25, 0,50
Valve saddle
Width of a contact surface of a saddle of the valve, mm

– inlet valve

1,1–1,5

– final valve

1,3–1,7
Corner of a working facet of a saddle of the valve, °
45
The repair sizes of a saddle of the valve, increased by mm
0,3, 0,6
Valve spring
Length of a spring of the valve without loading, mm
48,86
Length under loading of 18,3 kg, mm
39
Length under loading of 40,0 kg, mm
30,5
Deviation of a spring of the valve from vertical situation, °
less than 1,5
Klapannye gaps
Klapannye gaps on the cold engine, mm

– inlet valve

0,2

– final valve

0,28
Klapannye gaps on the hot engine, mm

– inlet valve

0,29

– final valve

0,34
Head of cylinders
Deviation from planeness of a privalochny surface, mm
0,03
Deviation from planeness of a privalochny surface of a collector, mm
0,15
The repair sizes of an opening for installation of a saddle of the valve
– inlet valve, mm
  • increased by 0,3 mm
33,300–33,325
  • increased by 0,6 mm
33,600–33,625
– final valve, mm
  • increased by 0,3 mm
28,800–28,821
  • increased by 0,6 mm
29,100–29,121
The repair sizes of an opening for installation of the directing plug of inlet and final valves, mm

– increased by 0,50 mm

11,05–11,068

– increased by 0,05 mm

11,25–11,268

– increased by 0,25 mm

11,50–11,518
Air filter
Type
the dry
Element
nonwoven fabric
System of a suspension bracket of exhaust silencers
rubber suspension brackets
Exhaust silencer
type of resonant expansion

Moments of an inhaling of carving connections of petrol engines 1,8 and 2,0 of l, N • m

Name
Nominal rates
Bolt and nut of fastening of a forward support of the engine
35–50
Bolt of fastening of a stopper of a forward support of the engine
70–90
Bolt of fastening of a stopper of a back support of the engine
70–90
Bolt of fastening of a back support of the engine
35–50
Nut (big) fastenings of the right support
90–110
Nut (small) fastenings of the right support
45–60
Bolts and nuts of fastening of the right support to the engine
50–65
Nut of fastening of a support to a transmission
90–110
Bolts of fastening of a lateral support
45–50
Nut of fastening of a stopper of a back support
50–65
Bolts of fastening of an arm of a stopper of a back support
40–50
Nut of fastening of a stopper of a forward support
50–65
Bolts of fastening of an arm of a stopper of a forward support
40–50
Nuts of fastening of a cover of a rod
50–53
Bolts of fastening of covers of radical bearings
27–33 + to tighten on a corner (60–65) °
Bolts of fastening of a flywheel (with MKP)
120–130
Bolts of fastening of a leading disk (with AKP)
120–130
Engine casing
4–6
Directing to a chain
8–10
Thermoprotective casing
15–20
Bolts of fastening of an arm of a pipe of system of cooling
12–15
Bolts and nuts of fastening of an arm of the generator
20–25
Blocking bolt of fastening of the generator
12–15
Assembly bolt of fastening of the generator
20–27
Bolts of fastening of a pulley of the water pump
8–10
Bolts of fastening of the water pump
20–27
The sensor of temperature of cooling liquid
20–40
Nuts of fastening of an inlet branch pipe of system of cooling
15–20
Bolts and nuts of fastening of a casing of the thermostat
15–20
Oil filter
12–16
Bolts of fastening of the oil pallet
10–12
Drain stopper of the oil pallet
35–45
Bolts of fastening of the mesh oil filter
15–22
Sensor of pressure of oil
13–15
Bolts of fastening of the case of the air filter
8–10
Bolts of fastening of the resonator
4–6
Bolts and nuts of fastening of an inlet collector to a head of cylinders
16–23
Bolts of fastening of a support of an inlet collector to a head of cylinders
18–25
Nuts of fastening of throttle knot to the air chamber
15–20
Nuts of fastening of a final collector to a head of cylinders
43–55
Bolts of fastening of a casing of a final collector
15–20
The oxygen sensor to the forward exhaust silencer
50–60
The oxygen sensor to a final collector
50–60
Nuts of fastening of a forward exhaust pipe to a final collector
30–40
Bolts of fastening of an arm of a forward exhaust pipe
30–40
Bolts of fastening of a forward exhaust pipe to catalytic converter
40–60
Bolts of fastening of an arm of the main exhaust silencer
10–15
Bolts of M10 of fastening of a head of cylinders
25 + (60–65) ° + (60–65) °
Bolts of M12 of fastening of a head of cylinders
30 + (60–65) ° + (60–65) °
Nuts of fastening of an inlet collector
18–25
Nuts of fastening of a final collector
43–55
Bolts of fastening of a cover of a head of cylinders
8–10
Bolts of fastening of covers of bearings of a camshaft
14–15
Bolt of the oil regulating valve
10–12
OCV filter
41–51
Bolt of fastening of CVVT to a camshaft of final valves
66–78
Bolts of fastening of a back plate
8–10
Bolt of fastening of a pulley of a cranked shaft
170–180
Bolt of fastening of a pulley of a camshaft
100–120
Bolts of fastening of the mechanism of a tension of a gear belt
43–55
Bolts of fastening of a casing of a gear belt
8–10
Bolts of fastening of a forward cover
20–27
Bolt of fastening of an intermediate pulley of a gear belt
43–55

Specifications of petrol engines of 1,6 l

General data

Data
Value
Type
Ryadny, with the top arrangement of two camshafts
Number of cylinders
4
Diameter of the cylinder, mm
76,5
Piston stroke, mm
87
Working volume, cm3
1599
Extent of compression
10
Operating procedure of cylinders
1–3–4–2

Specifications

Name
Nominal rates
Gazoraspredeleniye phases
– inlet valve
  • opening (to VMT), °
5
  • closing (after NMT), °
35
– final valve
  • opening (to VMT), °
43
  • closing (after NMT), °
5
Head of cylinders
Deviation from planeness of a privalochny surface, mm
no more than 0,03
Deviation from planeness of a privalochny surface of a collector, mm
The repair sizes of an opening for installation of a saddle of the valve
0,15
– inlet valve, mm
  • increased by 0,3 mm
30,7–30,721
  • increased by 0,6 mm
31,0–31,021
– final valve, mm
  • increased by 0,3 mm
27,3–27,321
  • increased by 0,6 mm
27,6–27,621
The repair sizes of an opening for installation of the directing plug of inlet and final valves, mm

– increased by 0,50 mm

11,05–11,068

– increased by 0,05 mm

11,25–11,268

– increased by 0,25 mm

11,50–11,518
Camshafts
Height of cams of a camshaft, mm

– inlet valve

43,4484

– final valve

43,8489
Diameter of necks of a camshaft, mm
27
Oil gap in the bearing of sliding of a camshaft, mm
0,035–0,072
Axial люфт camshaft, mm
0,1–0,2
Valves
Length of the valve, mm

– inlet valve

91,7

– final valve

92,3
Diameter of a core of the valve, mm

– inlet valve

5,955–5,97

– final valve

5,935–5,95
Width of a contact surface of a plate of the valve, mm

– inlet valve

1,1

– final valve

1,3
Gap between a core of the valve and the directing plug, mm

– inlet valve

0,03–0,06

– final valve

0,05–0,08
The directing plug of the valve
Length of the directing plug of the valve, mm

– inlet valve

12,8

– final valve

12,8
The repair sizes of the directing plug of the valve, increased by mm
0,05, 0,25, 0,5
Valve saddle
Width of a contact surface of a saddle of the valve, mm

– inlet valve

0,8–1,2

– final valve

1,3–1,7
Corner of a working facet of a saddle of the valve, °
45
The repair sizes of a saddle of the valve, increased by mm
0,3, 0,6
Valve spring
Length of a spring of the valve without loading, mm
44
Length under loading of 21,6 kg, mm
35
Length under loading of 45,1 kg, mm
27,2
Deviation of a spring of the valve from vertical situation, °
no more than 1,5
Block of cylinders
Diameter of the cylinder, mm
76,50–76,53
Deviation from a form of a circle and a konusnost of the cylinder, mm
no more than 0,01
Gap between the piston and the cylinder, mm
0,025–0,045
Piston
Diameter of the piston, mm
76,465–76,495
The repair sizes of pistons increased by mm
0,25, 0,50, 0,75, 1,00
Piston rings
Lateral gap of piston rings, mm

– ring No. 1

0,04–0,085

– ring No. 2

0,04–0,085
Gap in locks of piston rings, mm

– ring No. 1

0,15–0,30

– ring No. 2

0,30–0, 45

– maslosjemny ring

0,2–0,7
Rod
Bend of a rod, mm on 100 mm of length
0,05
Torsion of a rod, mm on 100 mm of length
0,1
Lateral gap between the bottom head of a rod and cranked shaft, mm
0,100–0,250
Oil gap between a neck of a cranked shaft and a rod, mm
0,018–0,036
The repair sizes reduced by mm
0,25, 0,50, 0,75
Cranked shaft
Diameter of a shatunny neck of a cranked shaft, mm
45
Diameter of a radical neck of a cranked shaft, mm
50
Bend, mm
0,03
Deviation from a form of a circle of necks of a cranked shaft, mm
0,005
Konusnost of necks of a cranked shaft, mm
0,005
Axial люфт cranked shaft, mm
0,05–0,175
Repair sizes of shatunny necks of a cranked shaft, mm

– increased by 0,25 mm

44,725–44,740

– increased by 0,50 mm

44,475–44,490

– increased by 0,75 mm

44,225–44,240
Repair sizes of radical necks of a cranked shaft, mm

– increased by 0,25 mm

49,727–49,742

– increased by 0,50 mm

49,477–49,492

– increased by 0,75 mm

49,227–49,242
Flywheel
Palpation of a flywheel, mm
0,1
Air filter
the dry
Type
nonwoven fabric
Element
the rubber
System of a suspension bracket of exhaust silencers
suspension brackets
Exhaust silencer
type of resonant expansion

Hermetic

Data
Value
The sensor of temperature of cooling liquid
LOCTITE 262 No. 1324 or equivalent
Sensor of pressure of oil
3М ATD No. 8660 or Three bond No. 1141à

Cooling liquid

Data
Value
Concentration

– tropical area

40 %

– other areas

50 %
Cooling liquid
on a basis этиленгликоля

Moments of an inhaling of carving connections of petrol engines of 1,6 l, N • m

Name
Nominal rates
Bolt and nut of fastening of a forward support of the engine
40–55
Rasporny bolt of a support of the engine
45–55
Sensor of pressure of oil
13–15
Bolts of fastening of a head of cylinders
30 + 90 ° + to weaken + 30 + 90 °
Bolts and nuts of fastening of an inlet collector to a head of cylinders
15–20
Nuts of fastening of a final collector to a head of cylinders
25–30
Bolts of fastening of a cover of a head of cylinders
8–10
Bolts of fastening of covers of bearings of a camshaft
12–14
Bolt of fastening of a back plate
32–35
Nuts of fastening of a cover of a rod
32–35
Bolts of fastening of covers of radical bearings
55–60
Bolts of fastening of a flywheel (with a mechanical transmission)
120–130
Bolts of fastening of a leading disk (with an automatic transmission)
120–130
Bolt of fastening of a pulley of a cranked shaft
140–150
Bolt of fastening of a pulley of a camshaft
80–100
Bolts of fastening of the mechanism of a tension of a gear belt
20–27
Bolt of fastening of a directing roller of a gear belt
43–55
Bolts of fastening of a casing of a gear belt
8–10
Bolts of fastening of a forward cover
20–27
Nut (big) fastenings of the right support
90–110
Nut (small) fastenings of the right support
45–60
Bolts and nuts of fastening of the right support to the engine
50–65
Nut of fastening of a support to a transmission
90–110
Bolts of fastening of a lateral support
45–50
Nut of fastening of a stopper of a back support
50–65
Bolts of fastening of an arm of a stopper of a back support
40–50
Nut of fastening of a stopper of a forward support
50–65
Bolts of fastening of an arm of a stopper of a forward support
40–50
Oil filter
12–16
Bolts of fastening of the oil pallet
10–12
Drain stopper of the oil pallet
35–45
Bolts of fastening of the mesh oil filter
15–22
Bolts and nuts of fastening of an arm of the generator
20–25
Blocking bolt of fastening of the generator
12–15
Assembly bolt of fastening of the generator
20–27
Bolts of fastening of a pulley of the water pump
8–10
Bolts of fastening of the water pump
12–15
The sensor of temperature of cooling liquid
25–30
Nuts of fastening of an inlet branch pipe of system of cooling
17–20
Bolts and nuts of fastening of a casing of the thermostat
15–20
Bolts of fastening of the case of the air filter
8–10
Bolts of fastening of the resonator
4–6
Bolts of fastening of a support of the air chamber to the block of cylinders
18–25
Nuts of fastening of throttle knot to the air chamber
15–20
Bolts of fastening of a casing of a final collector
15–20
The oxygen sensor to a final collector
50–60
Nuts of fastening of a forward exhaust pipe to a final collector
30–40
Bolts of fastening of an arm of a forward exhaust pipe
30–40
Bolts of fastening of a forward exhaust pipe to catalytic converter
40–60